Masteroast
Masteroast
  • Masteroast
    • Quality Assurance
  • Our Coffee
  • Your Brand
    • Packaging >
      • Boxes and Foils
      • Gusseted Bags
      • Coffee Bags
      • Sachets
      • Vacuum Packs
      • Tins/Cans
      • Bags
      • Retail
      • Out of Home
    • Labelling
    • Design
    • Certification
  • Training
  • Latest News
  • Contact us
    • Product Enquiries
    • Sales Enquiries
    • Newsletter
    • Birchall Tea
  • About us
  • Masteroast
    • Quality Assurance
  • Our Coffee
  • Your Brand
    • Packaging >
      • Boxes and Foils
      • Gusseted Bags
      • Coffee Bags
      • Sachets
      • Vacuum Packs
      • Tins/Cans
      • Bags
      • Retail
      • Out of Home
    • Labelling
    • Design
    • Certification
  • Training
  • Latest News
  • Contact us
    • Product Enquiries
    • Sales Enquiries
    • Newsletter
    • Birchall Tea
  • About us

The latest news

Keep up with Masteroast and all our projects.

Visitor Guide from July 6th 2020

29/6/2020

Comments

 
Picture
As restrictions and lock down measures are slowly easing after these difficult months.
The Government, European Food Safety Authority and WHO, still maintain that the transmission through food is unlikely and there is no evidence of this occurring with the novel coronavirus to date.
 
As from the 6th July 2020, Masteroast will start to allow visits on site.  Visits must be agreed in advanced and pre-booked. There can only be 2 groups of 2 people allowed to visit the site at one time.  Un-announced visits to the site, will currently not be allowed. All visits on site will be co-ordinated by Masteroast.

  • Any site visitor will be requested to complete the health hygiene form QP-018. On arrival.
  • Any site visitor to the factory will have their temperature monitored.
  • If the person has a temperature or declines to have their temperature taken, they will not be allowed on site.
  • All site visitors are asked to come on site wearing a mask, to maintain social distancing requirements of 2m where possible, in order to protect Masteroast employees.
  • All site visitors are asked to follow site hygiene rules and procedures regarding infection prevention and control by:  washing and sanitizing hands, not touching one’s face, as well as following general coughing and sneezing etiquette in order to prevent and minimise cross contamination and infection.
We would like to assure you that Masteroast has QA, Hygiene, Food safety policies and procedures in place, and we manage communicable disease and illness.
 
If you require further information regarding specific products or would like to discuss further, please do not hesitate to contact us.
 
 
Masteroast Coffee Company
Comments

Masteroast, The drive for flexibility.

30/3/2020

Comments

 
Picture
Masteroast Capsule Machine Development - Article published in Packaging News Magazine

Popularity and market demand filters down the supply chain, placing immense pressure on suppliers, roasters and grinders as they try to keep pace with consumer demand for convenience and new innovations.
A company which has undertaken investment to cater for these varying market forces is Masteroast, one of the UK’s largest independent coffee roaster/packers. Its reputation for high-quality coffee and innovative packaging has allowed it to grow sales in a highly competitive retail sector. Following a recent investment in process and filling for coffee capsules, pressure was building to reduce cost and increase throughput on the packaging line. Masteroast’s problem was that customers wanted different packaging styles to create differentiation in the market. Standard 1 x 10 tube formats for Nespresso compatible capsules are well recognised, but for a point of difference for higher-end products, a unique format with more drama and customer engagement was required. To take this next step, Masteroast explored the machine-builder market for a suitable secondary packaging machinery supplier. They tasked Cama to develop a solution to its coffee packaging requirements.
Andy Fawkes, managing director at Masteroast explains, ‘We’ve held a unique position in the market and we are known for our ability to offer flexibility, short-run capabilities and high levels of quality. When we moved into the capsule market, we knew we had to exploit automation for capacity and cost reasons – but we did not want to give up flexibility. Cama offered us significant coffee packaging experience and we knew it was well established in this market. Its capabilities to deal with short runs and different packaging formats ticked all our requirements.’

‘Working in collaboration with our dedicated packaging design department, Masteroast developed a new box design that comprises a top opening tray with an insert that allows the capsules to be presented - like a gift box. This approach allows us to offer a packaging format with a sense of occasion – created by a theatrical product reveal of the contents of the carton,’ Mark Brooker director of Cama UK points out.
'Cama helped us,' Fawkes adds. 'We knew the format we wanted, but at the time it did not exist. The packaging design team helped us with technical advice, relating to the best types of cardboard, how it was folded and manufactured. The Cama team also talked
to our supply chain, helping us to bring it all together.’

From a technology perspective, Masteroast needed a machine-based solution that could package tubes and trays, using a continuous stream of individual products fed from a downstream capsule filling and sealing machine. The machine had to offer easy changeover, to rapidly adapt to the different style production runs. Coupled with delivering the necessary flexibility, this would also make significant contributions to OEE. Cama’s solution was its Break Through Generation (BTG) machines that incorporates precision feeding of the aluminium capsules, robotic manipulation of capsules into a single row for tubes or a double row for trays, before presenting them to a Cama CL intermittentmotion side load cartoner.

The key to the flexibility of the line is Cama’s MN (‘Y’ shaped) robot at the infeed. With the innovative design of the robot’s pick
head, the facility can minimise the changeover time between the different packaging formats. Both these run at 120 capsules per minute. ‘Cama has experience and market knowhow,’ Fawkes elaborates. ‘The team ended up holding our hand throughout the entire process – from design through rollout and through to implementation. This was a huge comfort factor. With anything new, there’s always the fear that you don’t get what you ask for. Cama understand our needs, namely flexibility and reliability, which was so ​essential to us.


Read More
Comments

Remote working and the importance of routine.

24/3/2020

Comments

 
Picture
​​During these times of upheaval where many of us are adapting our work routine it's important to take stock of what is important and what we have to accept will be different. Masteroast is also going through this process and we would like to share a few of the tips we are picking up along the way. The below is just a few routine habits that we find will ease this transition from the traditional office to the kitchen table/spare room/ garden/sofa or home office

Habits are daily behaviours that are carried out automatically or with very little thought.  Scientific study backs the importance of creating and maintaining positive habits. The routines we hold allow us to minimise effort and allow us to improve productivity as well as settling us with predictability. We are confident the sun will rise, that work finishes at a certain time and that coffee in the morning while you're hurrying to your desk is an essential ingredient in getting those tricky first few emails sorted. We also continually strive to predict the weather with the accuracy of a blind darts man in our quest to know. We love routine and routine really is healthy. Let us see what we can do to maintain some of these rituals. 

6 Home working tips

1. A set work pattern that is similar to your usual working hours. That includes lunch breaks and coffee stops. Definitely coffee stops!

2. A new work environment can be quite difficult to get used to. Get comfy and ensure that you have all the tools that you're likely to need. When you do take breaks perhaps give a friend or colleague a call, or take a quick walk. 

3. Stay connected: Keep your colleagues, friends and family close, that is important. These connections help you remain a more rounded mentally healthy person. When you get the opportunity to talk to someone, don't send an email, pick up the phone and update them on which stage of a project that you're at or where you're going with it. 

4. Just because you're not at your usual working environment doesn't mean that you shouldn't keep hydrated and have the occasional coffee. Enjoying a coffee is a pleasure you can still bring to the work area you've curated.

5. Though it may be tempting to start work without having a shower or even getting dressed we would recommend maintaining a presentable appearance if not for anyone else but yourself. Getting ready for the day out at the office is a big part of how you see and present yourself. This is up there with point 1 about keeping a regular work pattern. 

6. Technology has come a long way, not least to allow you to fulfil your office role from home but in the way you can communicate face to face, use apps like Zoom, Messenger and Skype to communicate with your colleagues and discuss business activities. This technology again goes some way to plugging the gap in your social life with face to face communication.  ​

The above 6 points are just some of the steps that we'd recommend that you take over the next few weeks of what is undoubtedly a tough time. Keep your life's routines as best one can as you start to adapt to the changes we are facing right now.  
 
Remember, keep calm and work from home.
Comments

Mastercol Speciality Coffee

2/3/2020

Comments

 
Picture
Masteroast is proud to be able to highlight some of the excellent work carried out by our sister company in Colombia; MasterCol.
MasterCol is a speciality coffee exporter with a focus on high quality and sustainable supply chain support for their producing partners and overseas buyers.
 
Below are a couple of videos showing one of the projects that MasterCol is supporting
Picture
Jericó is a beautiful vibrant and colorful place, the farmers there are incredibly dedicated to the tradition of quality coffee cultivating. The above video shows how they are tied to tradition and the use of a famous satchel that is made in the town that they call a Carriel or Guarnial. The farmers used this to do one of the most important responsibilities in Jericó and that was to go into town and pay the "journal" They used this customary bag to pay the workers. A key element of Jerico Antioquia that makes this a primed specialty coffee producer would be the elevation, the town sits at 1,950 masl, the elevation is only bested by the landscape which is truly beautiful. Don't take my word for it, watch the video. 

If you have any interest in any particular coffees that we can help source from Colombia, please do not hesitate to ask the Masteroast team.
Picture
Comments

A Seasonal Message from the Chairman

19/12/2019

Comments

 
Picture

A message from our Chairman

I am composing this Christmas message prior to the pending election, desperately trying to think of something positive to say, but confess I am finding the task pretty difficult. I do not think I, and for that matter many people I have spoken to recently, have ever felt quite so alienated from our country’s political establishment. It is a sad indictment when the overriding incentive appears to be a vote for the least worst alternative. There can hardly have been a previous General Election having so much potential for such fundamental change to the business environment and consequences for the nation’s economic health.

Can there ever have been year when so much has happened, resulting in so little change? Encouragingly, during the continuing uncertainty and hubris we have all had to endure during 2019, industry in general and Masteroast’s customers in particular, appear have battled on regardless, generally maintaining steady growth.

To more domestic matters, it was with somewhat mixed feelings when we learned that Jonny England and Marie-Anne Rogers, in order to further their careers, would be moving on to new and exciting roles outside the company. We were sad to lose them but delighted to learn of their respective futures in very fulfilling jobs. Jonny moving into a senior coffee role in a highly respected and recognised global player and Marie-Anne, whilst in the process of considering various options as a way of widening her experience, will likely take a buying role outside our industry. We wish them both every success in their future careers and take, not too little, pride in knowing that having begun their careers at Masteroast, their unique opportunity for training and practical experience has played an important part in enabling them to achieve such rewarding prospects.  
 
As most people in the industry will be aware, after working for fifteen years trading green coffees in Kenya, Tanzania, Colombia, Costa Rica and latterly running the US coffee trading operation for a global commodities broker based in New York, Matthew Mills decided to return to this country and has been appointed Commercial Director of Masteroast.
 
Matthew, who  of course, is Eve’s and my son, has not only delighted us all by coming back to the company with his unique experience and wealth of knowledge of all things coffee, but has, along with his lovely wife Diana, brought us the double bonus of our two baby granddaughters, Francesca born 2018 in New York and Carlotta born here earlier this year!

One positive, if slightly whimsical, development in 2019 was that following the shock announcement that The Apostrophe Protection Society was to close due to “the ignorance and laziness in present times”, the society, whose aim is to preserve the correct use of the abused and neglected “apostrophe”, has since received a 600 fold increase in support! Due to the sudden and massive increase in traffic on the society’s website, the server was so overloaded the site was forced to close! Hence, news of the society’s demise has proven premature and is now very much alive, with a new and expanded website being launched in early January. Perhaps the modern-day Philistines’ time has not yet completely come to pass.


It has been customary at this time of year for Masteroast to make a worthwhile contribution to a worthy charity. This year we have decided to make a substantial contribution to Peterborough Cathedral by financing the replacement of the antiquated and troublesome interior lighting system with the latest LED technology. The wellbeing of the cathedral has long been a cause that Masteroast has been proud to support, not least a five-year sponsorship towards the cathedral’s 900th anniversary celebrations in 2018. Not only will the LED lighting system save the cathedral in excess of £40,000 per year, but equally importantly will make a very significant contribution to reducing the building’s carbon footprint.
 

On behalf of everyone at Masteroast, I should like to wish all of our friends and colleagues in our industry, along with their families and loved ones, a very Merry Christmas, along with a sincere hope that 2020, contrary to the fears of many, turns out to be a year of peace, prosperity and progress.

Picture
Comments
<<Previous
Forward>>

    Masteroast

    A collection of articles written by the dedicated staff of Masteroast 

    Archives

    March 2022
    May 2021
    April 2021
    January 2021
    December 2020
    October 2020
    August 2020
    July 2020
    June 2020
    March 2020
    December 2019
    September 2019
    August 2019
    July 2019
    May 2019
    April 2019
    January 2019
    December 2018
    November 2018
    October 2018
    September 2018
    August 2018
    July 2018
    June 2018
    May 2018
    March 2018
    January 2018
    October 2017
    August 2017
    July 2017
    June 2017
    December 2016
    October 2016
    September 2016
    July 2016
    June 2016
    May 2016
    April 2016
    February 2016
    January 2016
    December 2015
    November 2015
    October 2015
    September 2015
    August 2015
    July 2015
    June 2015
    May 2015
    March 2015

    Categories

    All
    Alerts
    Coffee Availability
    Coffee Benefits
    Fun
    Fundraising
    Informative
    Mastercol
    Masteroast
    News
    Training
    Trips

Our Services

Coffee Sourcing

Product Design

Quality Assurance

Company

About us

Contact us

Careers

News & Info

News

Gallery

Terms of Use

Picture
Copyright © 2017,                                                                                                  Masteroast Coffee Company Ltd,                                              01733 842000
Photo used under Creative Commons from Carine06